Case Study: Bakery manufacturer boosts efficiency and output with Amcor continuous motion machine
Innovation
June 23, 2025Reading time: 1 minutes
By replacing outdated VFFS pouch equipment with the Amcor Liquiflex® AV-2.2-CB continuous motion machine, a leading bakery fillings manufacturer achieved major improvements in efficiency, precision, and production output.
By replacing outdated VFFS pouch equipment with the Amcor Liquiflex® AV-2.2-CB continuous motion machine, a leading bakery fillings manufacturer achieved major improvements in efficiency, precision, and production output.
A Strategic Partnership
Amcor partnered with a well-established bakery fillings supplier serving global industrial manufacturers and major restaurant chains. With increasing demand and high standards for quality and innovation, the company sought a solution that could modernize its packaging operations without sacrificing reliability.
The Amcor Liquiflex® CB continuous motion machine delivered exactly that.
Responding to Growing Demand
The manufacturer faced mounting pressure to improve speed, accuracy, and flexibility in its packaging process. Its previous pouching equipment struggled with:
- Slower production speeds
- Inconsistent fill weights
- Frequent downtime during changeovers
To stay competitive in the foodservice segment, a next-generation solution was needed.
Transforming Production
Amcor’s Liquiflex® CB continuous motion machine replaced the aging equipment, supported by Amcor’s Calibrate™ technical service team, who ensured seamless installation, optimized throughput, and hands-on training.
Key Outcomes
- Faster Throughput: Production speed increased by 33%, rising from 60 BPM to 80 BPM (previously 40–60 BPM). This allowed for greater output and faster response to order volumes.
- Improved Fill Precision & Format Flexibility: Enabled introduction of two new pouch sizes (1 lb. and 2 lb.) alongside existing 4 lb. and 5 lb. offerings—expanding SKU portfolio by 100% and supporting greater market responsiveness. Superior fill accuracy also reduced giveaway and overfill.
- Reduced Changeover Time: Changeovers between wide (420 mm) and narrow (230 mm) pouches were reduced by up to 70%, minimizing downtime and increasing line availability.
- Maximized Operator Efficiency: With higher throughput and fewer interruptions, the company achieved a 25–30% increase in pounds produced per operator hour, driving down labor cost per unit and supporting ROI justification for downstream automation investments.
Gaining Market Advantage
By upgrading to the Liquiflex® CB continuous motion machine, the manufacturer not only improved operations but also strengthened its competitive edge in the foodservice packaging market.
"The Amcor continuous motion machine has transformed our production process," said the Director of Innovation. "Its speed, precision, and efficiency have allowed us to grow our product offerings, optimize resources, and meet our customers' demands with unmatched reliability."
Looking Ahead
The results speak for themselves. The Liquiflex® CB continuous motion machine has proven to be more than a packaging solution — it’s a catalyst for operational transformation in the foodservice industry.
For more information on
Liquiflex® VFFS equipment: amcor.com/products/equipment/liquiflex
Calibrate™ technical service and support: amcor.com/calibrate
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